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Clutch-brake units | Ortlinghaus
Hydraulical clutch-brake unit | Series 123
The hydraulically actuated clutch-brake units from the series 123 work exclusively with wet-running, oil-cooled plates with friction pairing steel/sinter. The advantages of having a multi-plate construction and oil-cooled friction pairing steel/high-performance sinter in addition to actuation with pressure oil at 60 bar are seen in the product’s extraordinarily compact design and high operating efficiency.
The series offer high torque, low moment of inertia and high switching speeds with a minimal need for maintenance. Model series 123 represent a good alternative to dry-running combinations. They operate in sealed housings which prevent leakage and keep switching noise to a minimum. With these benefits, the clutch-brake units are suitable for a broad range of applications in press, shear press, and large press engineering as well as in embossing presses and drawing presses.
The series was designed and constructed according to international safety regulations and approved by the German employers’ liability insurance association.
Anwendungen:
Automotive presses / C-frame presses / Forging presses
- Torque: 3,000 - 600,000 Nm
- Rotations per minute: 350 - 1,700 min-1
- Outside diameter: 199 - 1,180 mm
- Bore diameter: 58 - 375 mm
- Length: 135 - 650 mm
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Pneumatic clutch-brake unit | Series 406/420
The pneumatically actuated clutch-brake units from the tried-and-tested series 400, 406, and 420 have been further developed to meet the increasing performance and safety requirements in press engineering. The 406 series offers optimally high clutch and brake torques in small dimensions – making it a high-performance compact design.
Today, the model series represent the traditional drive unit for stamp and form press engineering and offer excellent adaptability in the following areas:
- Twelve-point attachment of the friction plates or two-point attachment with straps
of equal or different lengths provides flexibility for various applications.
- Friction element selection depending on shape and material to obtain the most
effective service life with quiet switching under all operating conditions. The friction
pad version is recommended for machines with high dynamic loading or load reversals
under continuous operation.
- Attachment to the shaft or crankshaft with the aid of either keys and lateral attachment
or a clamping set – these being fitted on the clutch side for the 420 series and on the
brake side for the 406 series..
Applications:
C-frame presses
- Torque: up to 25,000 Nm
- Rotations per minute: 500 - 3,200 min-1
- Outside diameter: 166 - 1,285 mm
- Bore diameter: 21 - 270 mm
- Length: 48 - 662 mm
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Clutch-brake unit Cee.go | Series 480
With the Cee.go, our innovative clutch-brake combination for C-frame presses, we have raised the bar yet again. The system is wet-running and pneumatically actuated and increases the Overall Equipment Effectiveness. The Cee.go boasts a series of technical innovations and advantages that make its operation more efficient and cost-effective.
It can be mounted very easily, reducing the effort needed for assembly. Engineered as a complete system, it enables greater speed and therefore output through a reduced clutch activation time. In addition, the systems approach increases the durability of the product and reduces breakdowns.
With no external hydraulic system to be assembled, tested and integrated, set-up time during assembly is also reduced. The Cee.go is a wet-running clutch/brake combination and therefore faster than dry-running clutch/brake combinations. Wet-running systems like the Cee.go are also low-wear.
The design-to-cost approach allows us to offer a higher-quality product at the same price as comparable clutch/brake combinations. Higher quality in turn means fewer breakdowns or interruptions for adjustments during production.
The Cee.go is a clutch/brake combination that can deliver significant improvement of the Overall Equipment Effectiveness of a press.
Applications: C-frame presses
- Torque: 5,150 - 19,400 Nm
- Rotations per minute: 200 - 500 min-1
- Outside diameter: 640 - 800 mm
- Bore diameter: 80 - 120 mm
- Length: 392 - 397.5 mm
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Compact drive | Series 045
Compact drive with pneumatically actuated clutch/brake combination
The Ortlinghaus compact drive from the series 045 and 046 is a ready-to-install drive unit consisting of a clutch-brake unit, a flywheel and a gearbox. This drive unit is used in metal-forming machinery such as eccentric presses in which the work capacity of the machine is derived from a flywheel.
In comparison to spur gearing, the planetary gears used in the compact drives save installation space and have smaller rotating masses. High rotational speeds make it possible to keep the size of the flywheels to a minimum and, when used with Ortlinghaus clutch-brake unit, results in compact drive units with a broad power spectrum.
The individual components (clutch-brake unit, flywheel with bearings and planetary gearing with output hub) are matched to each other in order to suit the characteristics of the machine in a space-saving assembly. These series have proven themselves in thousands of metal-forming machines over the years.
Two different compact drive designs can be used:
- Pneumatically actuated single-plate clutch-brake unit (dry-running) for machines
which mainly work in continuous operation.
- Hydraulically actuated clutch-brake units (wet-running). These virtually wear-free,
low-maintenance units are particularly well suited for medium and large presses
which also work in single-stroke mode.
Applications: Automotive presses / Forging presses
- Torque: up to 700,000 Nm
- Outside diameter: 480 - 2,100 mm
- Length: 663 - 1,450 mm
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Compact drive | Series 046
Compact drive with pneumatically actuated clutch/brake combination
The Ortlinghaus compact drive from the series 045 and 046 is a ready-to-install drive unit consisting of a clutch-brake unit, a flywheel and a gearbox. This drive unit is used in metal-forming machinery such as eccentric presses in which the work capacity of the machine is derived from a flywheel. In comparison to spur gearing, the planetary gears used in the compact drives save installation space and have smaller rotating masses.
High rotational speeds make it possible to keep the size of the flywheels to a minimum and, when used with Ortlinghaus clutch-brake unit, results in compact drive units with a broad power spectrum. The individual components (clutch-brake unit, flywheel with bearings and planetary gearing with output hub) are matched to each other in order to suit the characteristics of the machine in a space-saving assembly.
These series have proven themselves in thousands of metal-forming machines over the years.
Two different compact drive designs can be used:
- Pneumatically actuated single-plate clutch-brake unit (dry-running) for machines
which mainly work in continuous operation.
- Hydraulically actuated clutch-brake units (wet-running). These virtually wear-free,
low-maintenance units are particularly well suited for medium and large presses
which also work in single-stroke mode
Applications: Automotive presses
- Torque: up to 700,000 Nm
- Outside diameter: 480 - 2,100 mm
- Length: 663 - 1,450 mm
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